FWS Group was tasked with the installation of a new shiploader at Westshore Terminals, aimed at enhancing bulk material handling and optimizing loading operations. This project involved the removal of the existing shiploader and tripper and the installation of a high-capacity shiploader to improve operational efficiency. The installation process was completed within a two-week window during a 24/7 shutdown, with pre-planning taking one month to ensure minimal disruption.

The goal of the Shiploader Installation project was to replace the existing shiploader with a more efficient, high-capacity model capable of handling up to 12,000 tonnes per hour (TPH) of bulk material. The project aimed to ensure a seamless transition between the old and new systems, minimize downtime, and optimize the bulk material loading process at the terminal.

Several advanced technologies and systems were integrated into the installation process:

• High-Capacity Shiploader: A new 1,100-tonne shiploader with a capacity of 12,000 TPH was installed, designed to enhance the terminal’s bulk material handling operations.
• Seamless Integration: The new tripper was integrated with the existing berth conveyor system, ensuring smooth material transfer between the two and optimizing the overall loading process.
• Mechanical, Hydraulic, and Electrical Modifications: The project involved significant modifications to the rotating loading spout, along with mechanical, hydraulic, and electrical connections to ensure proper functionality and integration with the existing systems.

The Shiploader Installation project was completed successfully, with the new shiploader operational within 14 days of the shutdown. The terminal's bulk material handling capabilities were significantly enhanced, with increased loading efficiency and capacity. The smooth integration of the new systems resulted in minimal downtime, ensuring a quick return to full operational capacity.