FWS Group collaborated with Proton Technologies Inc. to deliver the 10-14 Satellite Well Tie-in project in Kerrobert, Saskatchewan. Completed in November 2020 within a tight seven-week construction term, this critical infrastructure project integrated the well into Proton’s broader production network. Designed to efficiently manage produced emulsion (PE) and gas (PG), the tie-in enhanced operational performance, ensured regulatory compliance, and bolstered safety standards.

The project’s scope included the installation of specialized piping, insulation systems, metering, and safety controls, all engineered to meet technical requirements while supporting long-term reliability in gas and fluid production.

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The primary objectives of the 10-14 Satellite Well Tie-in project were:

• Integrate the well into the production network to streamline emulsion and gas transport.
• Enhance operational efficiency and safety through advanced infrastructure and controls.
• Ensure compliance with stringent regulatory standards for design and performance.
• Provide adaptability for varying production conditions and future expansions.

The project incorporated advanced systems to optimize performance, safety, and reliability:

• Flex Piping at the Wellhead: Designed to handle varying pressures and temperatures, offering operational flexibility and resilience.
• 3” Produced Emulsion and Gas Lines: Efficient transport lines reduce flow bottlenecks, ensuring smooth movement of fluids and gases.
• Line Insulation and Electronic Heat Trace (EHT): Maintains temperature stability to prevent flow disruptions in cold climates.
• Metering Systems: Accurate regulatory-compliant meters enable precise monitoring of PE and PG flow rates.
• Safety Controls: Emergency shut-down valve (ESDV) and pressure control valve (PCV) manage safety-critical operations on the gas line.
• Instrumentation: Pressure indicator transmitters (PIT), temperature measuring elements (TE), and temperature indicator transmitters (TIT) provide real-time performance monitoring.
• Additional Safety Features: Vents, drains, and chemical injection valves support operational safety and future scalability.
• Design Registration: Registered with the Technical Safety Authority of Saskatchewan, ensuring full compliance with legal and safety standards.

The successful execution of the tie-in project delivered significant benefits, including enhanced production efficiency, reliable transport of emulsion and gas, and real-time monitoring capabilities. The incorporation of robust safety systems and regulatory-compliant infrastructure ensures operational stability, while the design allows for adaptability to future operational demands or upgrades.