FWS Group was tasked with the installation of a new shiploader at a maritime terminal, designed to enhance bulk material handling capabilities and optimize loading operations. This project involved the removal of an existing shiploader and the installation of a high-capacity unit, with a focus on efficient integration and rapid commissioning.

The scope of work for the Shiploader Installation project included the following key features:

• Shiploader Installation: The project involved the receipt, assembly, and installation of a new 1,100-tonne shiploader. This high-capacity equipment is designed to handle large volumes of bulk materials efficiently, improving overall loading operations.
• Removal of Existing Shiploader and Tripper: Assistance was provided in the removal of the existing shiploader and tripper. This step was crucial to prepare the site for the installation of the new equipment and to ensure a smooth transition between the old and new systems.
• Integration of New Tripper with Existing Berth Conveyor: The new tripper was installed and integrated with the existing berth conveyor system. This integration ensures seamless material transfer between the tripper and the conveyor, optimizing the loading process.
• Mechanical, Hydraulic, and Electrical Connections: The project included connecting all mechanical, hydraulic, and electrical components of the new shiploader. This involved structural and hydraulic modifications to the rotating loading spout, ensuring proper functionality and alignment with the existing systems.
• Commissioning: Assistance was provided with the commissioning of the new 12,000 tonnes per hour (TPH) shiploader. The commissioning process was completed, and the shiploader was brought into commercial operation within 14 days. This rapid commissioning ensured minimal downtime and quick return to operational capacity.

The Shiploader Installation project underscores FWS Group’s expertise in managing complex equipment installations and integrations. The successful installation and commissioning of the new shiploader enhance the terminal’s bulk material handling capabilities, contributing to efficient and high-capacity loading operations.