Richardson International Limited, a long-time client of FWS, commissioned the design and construction of a new facility to house a replacement 24-metric-ton cooker. The project required seamless integration of Desmet-supplied cooker equipment, a structurally sound foundation design, and precise procurement strategies to ensure timely material delivery. FWS took charge of shop fabrication and hydro testing of process piping before site transport, while also managing the installation of structural piers, steel structures, conveyance systems, registered piping, and electrical components, including motors, VFDs, and power distribution cables.

The key objectives of the project were to:

• Match the existing cooker’s capacity by ensuring the new system effectively elevated flaked seed temperatures for optimal extraction.
• Optimize project scheduling to mitigate delays and maintain efficiency despite unforeseen challenges.
• Self-perform the cooker installation, reinforcing FWS’ design-build expertise and reducing reliance on subcontractors.

FWS employed a strategic approach to maintain efficiency and overcome schedule disruptions:

• Advanced Execution Planning: When the owner-supplied equipment arrived two months late, FWS quickly adapted its execution strategy, ensuring minimal impact on project timelines.
• Optimized Workforce Management: By doubling key crews, steel erection was completed three weeks ahead of schedule, and process piping installation was finished two weeks early.
• Accelerated Work Schedules: The introduction of overtime work further compressed the timeline, allowing FWS to regain an additional two weeks and bring the project back on track.

Despite supply chain setbacks, the project was completed successfully within the revised timeline:

• Efficient Construction Execution: Structural and mechanical installations were completed ahead of schedule, minimizing overall delays.
• Enhanced Processing Capabilities: Richardson International can now efficiently replicate its existing infrastructure, ensuring smooth operational continuity.
• Demonstrated Design-Build Expertise: FWS' ability to self-perform cooker installation, typically subcontracted, showcased its end-to-end project execution capabilities.