FWS Group was responsible for the design and construction of the Activated Carbon Plant, a state-of-the-art facility focused on large-scale production of activated carbon. The project aimed to create an efficient and highly productive facility capable of meeting the growing demand for activated carbon across various industries.

The primary goal of the Activated Carbon Plant project was to build a high-capacity facility with the capability to produce up to 16,000 tonnes of activated carbon annually. The project focused on integrating advanced technologies for processing and handling materials efficiently while ensuring compliance with environmental and operational standards. The objective was to optimize the production process and maximize output while maintaining sustainability and safety.

The project incorporated several innovative technologies designed to enhance production efficiency and ensure high-quality output:

• Multi-Hearth Furnace: This furnace plays a crucial role in the activation process by converting raw carbon material into activated carbon using a controlled heating process. This method enhances the adsorption properties of the material, making it ideal for industrial use.
• Pneumatic Conveyance Systems: These systems use air pressure to transport materials throughout the facility, reducing the need for mechanical handling and improving overall efficiency.
• Crushing Systems: The crushing systems reduce raw materials to the desired size, ensuring consistency in the activated carbon produced.
• Transfer Conveyors: These conveyors ensure smooth and continuous material flow throughout the plant, facilitating the transport of both raw materials and finished products.
• Piping and Electrical Systems: Advanced piping systems were installed for efficient fluid and material transport, while electrical systems ensured the reliable operation of all facility components, including control systems and power supply.

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The Activated Carbon Plant was successfully completed with a production capacity of 16,000 tonnes of activated carbon per year. The integration of advanced processing systems and infrastructure streamlined operations and enhanced efficiency across all stages of production. The facility is now capable of meeting the high demand for activated carbon in industrial applications, ensuring consistent product quality and sustainability.